Blown Film Extrusion Introduction

Blown Film Extrusion Introduction
Blown film extrusion is a technology that is the most common method to make plastic films, especially for the packaging industry. The process involves extruding a tube of molten polymer through a die and inflating to several times its initial diameter to form a thin film bubble. This bubble is then collapsed and used as a lay-flat film or can be made into bags. Usually polyethylene is used with this process, and other materials can be used as blends with these polymers. A diagram of a polyethylene chain is shown in Figure 1 to the right.
Background Theory on Polymers

In the cooling step of blown film extrusion, the amorphous, transparent melt crystallizes to form a translucent, hazy, or opaque film. The point where opacity begins in the bubble is known as the frost line. 
Fig 1: Model of polytheylene chain frompolyethylene Wikipedia article.The frost line height is controlled by several parameters: the air flow, film speed, and temperature difference between the film and the surroundings. Properties of the film, such as tensile strength, flexural strength, toughness, and optical properties, drastically change depending on the orientation of the molecules. As the transverse or hoop direction properties increase, the machine or longitudinal direction properties decrease. For instance, if all the molecules were aligned in the machine direction, it would be easy to tear the film in that direction, and very difficult in the transverse direction.

The Film Blowing machine Process

Fig 2: Schematic of set-up from User:J.Chiang.

Typically, blown film extrusion is carried out vertically upwards, however horizontal and downward extrusion processes are now becoming more common. Figure 2 shows a schematic of the set-up for blown film extrusion. This procedure consists of four main steps: The polymer material starts in a pellet form, which are successively compacted and melted to form a continuous, viscous liquid. This molten plastic is then forced, or extruded, through an annular die. Air is injected through a hole in the center of the die, and the pressure causes the extruded melt to expand into a bubble. The air entering the bubble replaces air leaving it, so that even and constant pressure is maintained to ensure uniform thickness of the film. The bubble is pulled continually upwards from the die and a cooling ring blows air onto the film. The film can also be cooled from the inside using internal bubble cooling. This reduces the temperature inside the bubble, while maintaining the bubble diameter. After solidification at the frost line, the film moves into a set of nip rollers which collapse the bubble and flatten it into two flat film layers. The puller rolls pull the film onto windup rollers. The film passes through idler rolls during this process to ensure that there is uniform tension in the film. Between the nip rollers and the windup rollers, the film may pass through a treatment centre, depending on the application. During this stage, the film may be slit to form one or two films, or surface treated. Advantages Blown film generally has a better balance of mechanical properties than cast or extruded films because it is drawn in both the transverse and machine directions. Mechanical properties of the thin film include tensile and flexural strength, and toughness. The nearly uniform properties in both directions allow for maximum toughness in the film.
Blown film extrusion can be used to make one large film, two smaller ones, or tubes that can be made into bags. Also, one die can make many different widths and sizes without significant trimming. This high level of flexibility in the process leads to less scrap material and higher productivity. Blown films also require lower melting temperatures than cast extrusion. Measured at the die opening, the temperature of cast film is about 220 C, where as the temperature of blown film is about 135 C. Furthermore, the cost of the equipment is approximately 50% of a cast line.

Blown Film Extrusion Disadvantages Blown film has a less effective cooling process than flat film. Flat film cooling is done by means of chill rolls or water, which have significantly higher specific heat capacities than the air that is used in the blown film cooling process. The higher specific heat capacity allows the substance to absorb more heat with less change in the substance temperature. Compared to cast film, blown film has a more complicated and less accurate method to control film thickness; cast film has a thickness variation of 1 to 2% versus the 3 to 4% for blown film. The resins used for casting typically have a lower melt flow index, which is the amount of polymer that can be forced through a standard die in 10 minutes according to a standard procedure. The melt flow index for cast film is about 5.0 g/10 min where as for blown film it is about 1.0 g/10 min. Consequently, the production rates for cast film are higher: cast film lines can reach production rates of up to 300m/min where as blown film lines are usually less than half this value. And finally, cast film has better optical properties, including transparency, haze, and gloss.

Common Problems Air entrapment between film layers and rollers – this may cause film scratching or wrinkling, or processing problems when winding up the film due to reduced friction. Possible solutions to this is using a vacuum to remove entrapped air or by using winding rolls with a diamond shaped groove in the rubber cover to increase surface area and decrease amount of entrapped air in the film. Large output fluctuations from the die – this causes thickness variations, and can be prevented by keeping the extruder clean and by using more consistently shaped pellets in the extruder. Melt fractures – these appear as roughness or wavy lines on the film surface, and can be eliminated by lowering the viscosity of the polymer melt. This can be done by increasing the melting temperature or by adding an internal lubricant to the material composition. Thickness variations in the film – this can be avoided by centering the die in the extrusion line before every run, adjusting the air speed of the cooling system, or by using heated die lips. Die lines on the surface of the film – this defect reduces the aesthetic appeal of the film, reduces optical properties, and weakens mechanical properties such as tear strength. This can usually be avoided by routinely cleaning the inner surfaces of the die and by refinishing scratched or roughened flow surfaces. Gels – these defects are small, hard globules encapsulated in the film or stuck on the film surface and reduce the aesthetic appeal of the film and cause stress concentration points which may result in premature failure. These are caused by overheating to the point of polymer degradation in the die, and can therefore be avoided by cleaning the inner surfaces of the die on a regular basis. Optimization of the Process Coextrusion One way to improve the line efficiency of blown film extrusion is to implement coextrusion. This is the process of extruding two or more materials simultaneously through a single die. The orifices in the die are arranged such that the layers merge together before cooling. This process saves time because it extrudes two or more layers at the same time, and it provides a method with fewer steps to produce multilayer films. The production rate for a coextruded multilayer film of three layers is about 65m/min, and the production rate for a single layer of blown film is about 130m/min. Thus, in order to produce 10 000m of a three layer multilayer film, it would take almost 4 hours using a single layer blown film process, and only 2 and a half hours using the coextrusion process. Furthermore, the film produced from the single layer process would require an extra step to glue the layers together using some sort of adhesive. Coextrusion is the least expensive means of producing layered films and the coextrusion system is capable of quick changeovers to minimize production line down time.

Minimizing the Melt Temperature
The efficiency of blown film extrusion can be improved by minimizing the temperature of the polymer melt. Reduction of the melt temperature causes the melt to require less heating in the extruder. Normal extrusion conditions have a melting temperature at about 190 C despite the fact that the temperature of the melt only needs to be about 135 C. However, it is not always practical to decrease the melting temperature by that much. By decreasing the melt temperature 2 to 20 C, the motor load can be decreased by about 1 to 10%. Furthermore, reduction of the melt temperature causes less need for cooling, so there is a reduced use of the cooling system. Moreover, removing heat from the bubble is usually the rate-limiting factor in this extrusion process, so by having less heat in the polymer to remove, the rate of the process can be increased, thus yielding higher productivity. A way to maintain the melt temperature at a minimum is to choose an extruder that is matched to the specific processing conditions, such as the material of the melt, pressure, and throughput.

Heated Extrusion Die Lips
Typically, solutions to melt fractures involve decreasing the output or increasing the melt temperature to decrease the shear stress in the extruder. Both of these methods are not ideal because they both reduce the efficiency of the blown film line. Heated extrusion die lips can solve this problem. This targeted heating method allows for film extruders to be run at higher production rates with narrower die gaps while eliminating melt fractures. Direct heat is applied to the surface of the polymer melt as it exits the die so that viscosity is reduced. Therefore, melt fractures, which are caused when trying to extrude too much of the polymer at one time, will no longer act as a limiting factor to increasing the production rate. Furthermore, heated die lips use less energy than increasing the melting temperature because only the surface of the melt is heated and not the bulk of the liquid. Another benefit of using heated die lips is that thickness variations can be controlled by adding heat to certain areas along the die circumference to make the film at that position thinner. This would ensure that no excess material is used.
Determine how much energy each of these processes can save per given volume of material. 

Above article from www.appropedia.org

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If you are in the middle of a troublesome financial circumstance, you should consider applying for payday loans to help you cover emergency or essential expenses. Payday loans are small, short term advances that provide you with money when you require it in order to pay your bills and avert the outcomes of bounced checks and other unpaid obligations. Payday lending companies can be found in each state and can assist you to get the resources you require when you need them. Here are some reasons to apply for a payday loan relief.

Quick Cash Relief

If you are young and just starting to figure out how to work out your financial budget, you may sometimes not have enough money to meet your expenses from one paycheck onto the next. Payday loans are an immediate source of cash to deal with a financial situation. If your car has been having some issues or you need to get a dental procedure done, or you just need a little assistance in meeting your rent for this month, a payday loan can provide the money you require, typically within a matter of hours.

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Another significant advantage of applying for a payday loan is that you can easily fulfill all the requirements for it. A high credit score is not a requirement to qualify for this kind of loan. Most payday loan organizations just need to know whether you have an occupation and how much money you earn every month. It is true that they will do a few checks, but they are primarily interested in knowing whether you have the ability to pay back the loan. If you are able to meet these simple requirements, you can typically get your cash. With other types of loan, you need to have a decent credit rating before you can get endorsed and the time it takes to get this endorsement is frequently very inconvenient especially in times of emergencies.

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The majority of payday loan companies these days maintain a solid information security framework. Payday loan firms maintain the confidentiality of your personal and private information. Nobody will ever know about your application. Your data is not traded off in any way. In reality, all moneylenders employ information encryption frameworks. This keeps any unapproved access to your own personal details.

Short Term Interest Rates

The interest rates, on an annualized basis, can be in the area of 400 percent — so much higher than even the most costly credit cards. However since they are intended to be short term loans, you should make sure that you do not get anywhere near that annualized rate.

Source: http://diversifiedfinances.com/dont-let-destroy-getting-handle-spending/

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Helpful Guidelines with Quick Cash for Monetary Dilemmas.

It’s smart to take time to research payday loans first. Lots of people are in a hurry to get a payday loan and sometimes neglect some important issues which they should contemplate beforehand.

With cash advances you are able to get accepted in about an hour with simple online access and forms. After you provide the cash advance business your info including occupation background, checking information and your contact details you might be accepted very fast in many situations. For this reason you should take a little time to consider what the APR, charges, and the terms and conditions of the payday loan company.

Many payday loan companies can electronically deposit the cash you need right into your checking account in just a day. Instead of having to wait times for a check to get to the mail you’ll be able to take good care of your fiscal crisis fast. This can be the whole purpose of a cash advance. Most payday loans are at under $1,500 and therefore are authorized really quickly.

The charge for many payday loan reliefs are about $15 to $30 for each $100 lent. This may not appear like much at first but the interest can add up over time very fast. This is the reason it’s wise to pay back your payday loan within a couple of weeks or less. This really is what these kinds of loans are meant for, speedy money for short term fiscal situations. If you need cash for a lengthy period of time, you should check into other types of loans which are available for your scenario.

With online payday loans, it is possible to get the funds you require for a crisis quickly. It’s possible for you to get an acceptance, sometimes in an hr or two, without a financial credit check. Online payday loans are easy with simple online forms that are provided from these types of sites.

Always take time to consider the online cash advance services to be sure that they are recognized by the Better Business Bureau. You don’t desire to get conned. Take a while to evaluate the rates of interest, charges and choices which might be accessible for you from the several online cash advance solutions.

Try to remember the idea of a payday advance is to repay the mortgage by your next payday. If you are in severe financial trouble, an online payday loan possibly may not be a sensible decision. With some moment used on educating yourself, you must have all the info you have to make a well informed financial decision.

Source: http://magicalpenny.com/ease-that-payday-loan-debt-stress-with-these-tips/

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Other kinds of loans and payday loans are in fact good options as long as you will be able to manage the monthly payments for it. But when you get to the point to where you feel like you have been working just to pay all the loans which includes the interests, there is the importance of taking action. A payday loan consolidation is in fact the best option because of the reason that this combines all the payday loans to just a single amount.

A good example for it is when you are paying for two credit cards. For every month, you need to set aside a certain part of your paycheck for the payment of the credit card debts. Some of the payday loan consolidation firms are going to combine all the balances for both cards and is going to create a simplified and personalized monthly payment method and without interest. When the company have taken over your account, you could forget that you need to pay two credit card firms and be able to concentrate to just a single company.

There are in fact some companies that are found to be the best in the industry due to the reason where they work closely with their clients to tailor and create programs which is best suited to their earning capabilities.

The first thing to which these companies do is in consolidating your debts. It is in fact true that in order for you to make a purchase for a certain product, it is essential that you try to have first your own credit standing. For some cases, it can be unavoidable to have debts become unmanageable. This would be where these kind of companies come into play where they take the reins with all your debts and will pool it together to just a single account.

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Another benefit is that they are going to create a payday loan consolidation program. After the company has made an assessment with your earning capacity and also with your payday loan debt status, the firm will make an evaluation and use the data that they have gathered in order for them to create a personalized, realistic and achievable payday loan consolidation program.

some companies even becomes your payday loan debt resolution partner. These firms in fact are really happy to work with you and they also are happy to rid your debts for your payday loans.

Source: http://diversifiedfinances.com/dont-let-destroy-getting-handle-spending/

Recommendations To Assist You To Get Ready To Move

When someone is getting ready to sell their particular home and move, there is a lot they need to complete in order to be prepared. They’ll desire to make sure they’ll start getting ready for the move as quickly as possible in advance of the move date to be able to make sure they’re able to get everything carried out promptly as well as to make sure they don’t need to rush. To start packing and clearing the property for the move, the person ought to see here in order to have a look at quite a few recommendations that will help.

Starting early presents an individual an opportunity to pack step-by-step and not have to hurry through the whole process. Somebody could get started a few months in advance by packing items which are generally seasonal and thus won’t be used in advance of the move or products they never use such as knick knacks. As it gets to be closer to the move, they’re able to pack a lot more items which they are fully aware they’re not going to need to have before the move. When a box is packed, a person can take it to a storage space to get it away from home. This leaves much less in the property when individuals come to look at it prior to determining to acquire it and also helps the property owner see what exactly is still left to be completed.

This is merely the starting of getting a property prepared to move. If perhaps you’re considering selling your property, view information here to be able to help you to get started packing as well as getting almost everything prepared to go.

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Safety Tips for Download Store Purchases

It’s usually tempting to download different types of digital content off of the Internet, especially now that so many new programs are being created. But if you’re not careful when choosing the download store to use, your device could end up infected by malware. The following will help you keep safe as you purchase items from a download store:

1. Stay away from automatic downloads.

Sometimes, you may come across a site that tries to download and install software automatically on your computer – that is, without you asking for it. Stay away from these sites at all costs, unless you are completely sure of its safety. Drive-by or automatic downloads are most often an attempt by infected sites to save malware to your computer. Upon encountering them, reject such downloads instantly. Cancel the download as quickly as you can or close your browser. If the file has been downloaded before could cancel it, scan it for viruses or delete it right away. Do not open the file, unless you have confirmed it is safe.

2. Buy products only from trusted sources.

The first cardinal rule in using download stores is to choose one that is well-established and reputable. More than anything, the safety and reliability of the site should be considered. Luckily, a quick search online can give you all you need to know about a particular download store before you begin downloading.

When purchasing software, do not accept and begin the download unless you have read and understood the documentation. There are many sites on the Internet that review software, so go ahead and visit them to give you more peace of mind. Just make sure you’re reading from independent sites, instead of sites that developers themselves are operating for marketing purposes.

3. Put your antivirus software to use to check potential downloads.

Having rock solid antivirus software that’s up-to-date is one of the most effective ways of guarding your computer against digital contaminants. Use your antivirus software for pre-installation file scans. You can usually do this by right-clicking on the particular file and clicking the scan option. The antivirus software will examine the downloaded software and tell you whether or not it’s safe for installation.

4. Look for signs of file authenticity in the specs.

A good way to check file authenticity is by comparing the name and size of the file to the information provided on the download store’s website. File specs can be found in Properties (right-click on the file). Any disparities could indicate that the file is contaminated.

The above tips are only some that you must practice when buying digital content from download stores. Needless to say, never ever download any file unless you have ascertained its safety.

Source: http://bangastang.com/news-features/bmw-owners-guide-to-making-your-luxury-car-the-best-on-the-market

Case Study: My Experience With Technology

What You need to Know About the Tradebit Marketplace

You don’t have to spend hours scouring the internet for the song that you want or the eBooks that you need because Tradebit offers almost everything. Anyone’s digital products and publications can be featured on the website for a small fee.

Setting Up Your Tradebit Account

As you set up your Tradebit account, you have to have a verified PayPal account and you have need to have permission to sell the digital products that you’re offering. Smaller files can be uploaded through your web browser via the upload wizard; files are considered small when they are less than 60 MB. On the other hand, the larger files need to use some kind of FTP like Filezilla. All accounts come with a free subdomain that the user can setup after they receive their account.

Features of the Group

One of the highly underestimated sales features among Tradebit’s features is the group set up. These member groups can either be used as a discount groups or a member area. Discounts can be assigned to particular groups, files and users can be connected within a certain group; those that want to give free download access to members should assign 100% Users who log in receive discounts, also a groups memberships that are supported receive payments; the payments can be on a weekly, monthly and spot pay schedule.

Invitations to Your Groups

The invitation link is typically offered by the admin section from Tradebit. When you want to invite others to your groups, add their email addresses; email invitations can also be sent out to partners and friends. These new members will be automatically assigned to your corresponding group after the free Tradebit sign up.

Miscellaneous Questions

How Payment is Received
Merchants and sellers get paid every Wednesday through their PayPal account. Payouts are three weeks delayed, so when you received your payout it’s for the transactions that occurred three weeks before the payout itself. For accounts that show suspicions activities, the admins will be forced to delay that particular account’s payouts.

Increasing your Sales

As far as ranks in search results go, Tradebit is quite high. Of course that’s not all that you need in order to generate more sales. Be mindful of the keywords that you use on the file’s keywords and descriptions; use relevant and good keywords. All those file descriptions that are just plain short or not descriptive enough are not likely to attract potential clients any time soon. Another thing you can do is create online advertisement for your best files. Another option is to use your affiliate link to Tradebit, so you’ll receive money even though the viewers did not purchase the file but bought something from the catalogue.

Source: http://lovinglifeandlivingonless.com/2016/10/stay-entertained-this-fall-without-breaking-the-bank/

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A Friendly Guide to Help You Find a Reputable Online Shop for Downloadable Content

Every time you decide to make an online purchase, it pays to make sure that you are on the right track and this is because of the fact that that there are just a number of things that will be put to risk should anything fails in the process. Right off the bat, there will then be a ton of things that will be put to risk if you are not careful enough with your purchase so might as well look into securing that you are aware of the very things that could help you assure a great find in the end. Generally speaking, the only way for you to ensure that you will have a great investment, then the following key points that are included in this article should give you a high chance of making a smart investment at the end of the day.

Among the very first thing that you should be concerned about, it pays to make sure that you will have to be familiar with the website you will choose to purchase downloadable files from. Look for one that is recognized in various search engines and see to it that they also are trusted. In the event that the website is well known and you personally know the website yourself as well, then it will then be highly that you will not left out scammed and whatnot.

Keep in mind that their website’s spelling should be correct because there are other fake websites that you could find today that copies the original website’s spelling and make small changes that are unlikely to be noticed to scam people.

Keep an eye on whether or not the website has a lock icon along the website address because technically speaking, this means that the website is safe when it comes to payment matters, both buying and selling. Another meaning for having this lock icon along the web address also includes security that payments made that involved real money were legit. This icon basically means that they have an encryption installed that increases the better of the security.

Be reminded that whatever the case or the type of item you will purchase, to have a successful purchase does not require you, the customer, to provide very critical information. The main reason why you should be aware about such is because of the fact that you will not be required to give off personal information such as birth day or social security number just to make online purchases. If you are opting to purchase downloadable files online, then might as well make further research and preparation ahead.

Source: http://www.hintsandtipsblog.com/3-simple-money-making-ideas-for-expectant-mothers/

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A General Overview of Digital Transformation Services The most important thing for any business is to maximize profits for the benefit of the shareholders. Being able to deliver consistent results is a high priority. One of the best new strategies designed to deliver these results on a consistent basis is digital transformation. If you are interested in learning more about digital transformation, the best course of action is to discuss your business objectives with a digital strategy firm. In business terms, ‘digital’ technologies are generally associated with communications and information technologies. These technologies are generally associated with business costs rather than with generating revenues. Through digital transformation services, it is the goal of the business to move digital technology from the cost side to the revenue side. There are several ways that this is possible. When you are planning to implement digital business services, it is important to discuss your plans with a digital consulting firm. Digital business strategies are not only efficient, but have actually become essential recent years. Digital technologies enhance every area of your business from interoffice communications to marketing strategies. If your company’s office is still using 20 year old systems that do not communicate with each other, you need to discuss digital transformation services with a digital strategy consulting firm at your earliest convenience.
5 Key Takeaways on the Road to Dominating Businesses
When you hire digital transformation services, you will be following a series of steps designed to pull your business forward into the latest digital business technologies. Step one is to assess your company’s current systems to see what needs to be done. From this assessment, your digital strategy consultant will figure out a road map to getting your company’s digital business platform up and running in a timely manner. Your digital strategist will be able to do this by analyzing your company’s future business objectives and envisioning a new digital business platform that will help your business. When your company’s new digital business platform is in place, it will actually end up paying for itself as your digital business systems go from being primarily a cost center to a major revenue maker in your business.
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Anyone who would like more information about digital transformation services should get in touch with a digital strategy consultant at their earliest convenience. For a road map to your new digital strategy, the first step is to get in touch with a digital strategy consultant. To get started, all you have to do is search the Internet for digital transformation services or digital consulting services.

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Managing Your Company’s Wires and Cables In the modern era, communication is more important than ever before. The truth is that if you want your company to succeed, you need to communicate effectively. As you know, technology plays a major role in the business world. We rely on cables and wires to talk to people and share files. At the same time, though, there are downsides to using this technology. It isn’t easy to manage cables and wires. It takes real patience and discipline to successfully manage your cables. Things are particularly difficult for people who are inexperienced or clumsy. The bottom line is that if cable management is important to you, you’ll need to talk to an expert. By working with a skilled cable management team, you can get the help that you need to improve your office. It should be stated, of course, that each wire and cable management team is unique in some sense. It’s up to you to find a cable management group that meets your specific needs. When it comes down to it, choosing a contractor is all about knowing what to look for. To begin, you’ll want to think about price. Remember that you should not need to spend a fortune to find a good wire and cable management system. If you do your homework, you should be able to find a system that fits within your budget. In the modern business world, efficiency is incredibly important. If your having difficulties with your wire and cable, your entire business will suffer. If your network is underperforming, you’re going to lose sales. This can lead to lost revenue and frustration. If you have any questions, get in touch with your wire and cable management team. If you care about your small business, you need a reliable way to handle your wire and cable.
Getting Creative With Options Advice
It’s important for you to plan ahead when you’re looking at your cable management needs. Remember that your business is going to be growing over time. It’s important to have a cable management system that can meet your needs when you grow. This means that flexibility is crucial. Remember that the future is entirely unwritten. If you have any questions about this, talk to your cable and wire management team. If you’re serious about improving your business, you owe it to yourself to invest in a good wire and cable management system.
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If you are like most small businesses, you probably use wires and cables on a daily basis. You need these cables to give you electricity, but they’re also part of your telecom system. In other words, you cannot operate at a high level without your cables. A good wire and cable management team can give you the help that you need to install a new management system in your office.